Mayank Kulshreshtha is a certified NLP Practitioner, Life Coach of IBHNLP - Indian Board of Hypnosis & Neuro-Linguistic Programming. He is also a Practitioner of Basics of Hypnosis. He has attended NLP Practitioner Training, Hypnosis Practitioner Training and Life Coaching Workshop in Mumbai from 21st May to 26th May 2019.
He advises on the importance of Herbals in Life. He is a Palmist and also expert in Astrology & Vastushastra. He is a reputed editor of Hindi scripts as well.
He has a rich experience of industrial projects (Greenfield / Brownfield) and maintenance, around 18 years in process industries like Pulp & Paper, Chemical, Limekiln, Evaporator, Power, Water & Effluent Treatment plants, Training and Development department and institutes/colleges in the domain of Industrial Instrumentation & Controls / Automation. His Experience covers Training / Assessment / Content development, and projects from commencing to commissioning in the field of Continues Process Industries. He is a result-oriented professional with strong client-centric skills and an agile approach to project management. He has handled a wide variety of Instruments. His experience includes DCS / PLC / SCADA / HMI systems / Field Instruments / Control Valves etc. with Nucleonic Instruments. He can offer his services to reputed institute/organization to aid in the increment of grades of the students/trainees, hence helping the society with proper use of his professional skills and knowledge to them. He can prepare trainees to face the industry’s expectations about fundamental / application knowledge at the level.
SKILL MATRIX
- Strong understanding for Projects (EPC), project budget/cost/ fund flow estimation.
- Managing all aspects of projects execution planning, coordination with fabricators/vendors/contractors and ensuring successful completion.
- Effectively lead and coordinate project’s team.
- To decide the type/quality of instruments, specifications to procure. Approving the project related documents and quality inspection.
- Ensuring the best value for the projects including supplier base, use of internal and external resources.
- PID review for field instruments and controls. Participate and conduct Technical KOMs (Kick of Meetings).
- Detailed engineering for Instrumentation/automation and its revisions, review of engineering documents/documentation. Discussion and freezing of sequence of logic, safety interlocks, location, wiring detail etc.
- Coordinating with Procurement activities for all type of instruments, control valves, on-off valves, instrument’s fittings and DCS/PLCs/SCADA and raise BOM and floating enquiries & Vendor’s follow-up, technical CSQs.
- Review of technical specs for procurement; Technical Evaluations, Recommendations & participation in negotiation’s activities for overall field instruments, analyzers, control systems, erection hardware, and Instrumentation cables etc.
- Interaction with the vendor, instrument’s manufacturer for updating the instrumentation standard. Vendor development/coordinate with vendors specify and source of instrumentation and accessories.
- Material’s quality/quantity flow control. Inventory control by periodically analyzing the store/stock level.
- Working knowledge of national/international codes and standards.
- Manpower and resource planning including task assignment to project team members of the discipline.
- Regular monitoring of schedule, quality, quantity and cost aspects of projects.
- Monitor the contractor’s site activities, ensure the construction/installation and erection is performed in accordance with the design documents.
- Analyze the contracts and to examine the relevant scope of work and interfaces.
- Site management/supervision, loop checking and commissioning assistance of DCS/PLC/SCADA and field instruments.
- Approval of specs & documents, as built documentation, measurement/billing/verification/quality audit/safety Audit.
- Develop, train and provide a learning platform to the technicians, DETs and GETs.
Educational Details:
- M. Tech. (Control System) Pursuing 2017-2019.
- B. Tech.: Electronics & Communication Engineering, First Class, SRU.
- 3 Years of Engineering Diploma in Electronics & Tele. Engineering, Board of Technical Education, M. P. Bhopal (Govt. Poly. Ujjain)
- HSSC 12th(10+2), Subjects: P C M, Board of Secondary Education M.P. Bhopal
Training:
- Certified Assessor (ID: A-0151F7) QP “Industrial Automation Specialist‟ Level- 5 from IASC Sector Council, research Center, Baghpat UP. NSDC Govt of India.
- Certified Distributed Control System (DCS) Professional – ABB 800XA From Excel Automation Solutions, Chennai
- INtools Training (SPI Version 7.0) Instrumentation design software.
From: Monarch Techno Engineering Solutions Pvt. Ltd. Belapur, Mumbai
- Certified Calibration Professional (CCP)
From: Centre for Electronics Test Engineering (CETE), Hyderabad, STQC Directorate, Department of Information Technology, Ministry of Communications & Information Technology, Govt. of India
- Electro-mechanical & Pneumatic Instruments.
- Microprocessor Based Process Control System.
From: ATI-EPI, Hyderabad Directorate General of Employment & Training (DGE&T) Govt. of India
- Programmable Logic Controllers (PLCs)
From: Hi-Tech Vocational Training Center, (A Joint Venture of Govt. of Delhi & Italy)
- Introduction to Pneumatics P 111
From: FESTO Didactic, Mumbai
- General Awareness Program on ISO
From: IBC Centre for Consultancy and Training, Vapi (Gujarat)
WORK EXPERIENCE:
- Society for Electronics and Computer Technology, Ujjain M.P. (recognized by Dept. of Science & Technology, Govt. of India, S.C.E.R.T. Govt. of MP
Instructor / Sr. Instructor – Digital Engineering, Basic Electrical & Electronics, Instrumentation and Measurement since Jun 1995 – Jan 1998
- Mechatronics Consultancy Services, New Delhi, Jr. Engr. (Instrumentation) March 1998 – April 1999. An Automation consultancy and EPC firm, who deals with chemical/fertilizer, steel & SPM. Project: ENCON Chemicals (sulfuric acid plant)
- Gayatri Shakti Paper and Boards Ltd., Vapi (Gujarat) Asst Instrument Engineer May 1999 – July 2005. Projects: 250TPD Duplex Board Plant (180 – 600gsm), stock preparation, 8nos. pressure former and 4nos. online coater (Hamburg- Germany).. 4 MW Captive power plant (Boiler – Cithar vassals, Turbine – Triveni). Additional responsibilities: Training & enhancement.
- EMAMI Papers Ltd, Balasore (Odisha) Project Engineer (Instrumentation) Sep 2005 – January 2008. Project: PM 3 paper machine (newsprint) 300TPD and new DIP (VOITH - Germany) of the same capacity, 85 TPH, 15 MW Power plant. In charge: Technical Training Cell and Calibration Lab.
- BILT Graphic Paper Products Ltd. Unit-Ballarpur (MS) Asst. Manager - Projects (Instr.) Jan 2008 – Nov 2009. Responsible for overall Instrumentation and control project activities (up to and including commissioning). Project: Installation of PM-7 at Ballarpur to produce 150,000 TPA UCWF along with
40 MW captive power generation at an investment of INR 720 Cr. (Commissioned in July 2009)
- Century Pulp and Paper Lalkua – Nainital (UK) Superintendent – Projects (Instrumentation) 2009 – 2010. 520TPD Board Machine (Voith- Germany), Coating/Color kitchen (BVG), Responsible for overall instrumentation and control project activities including procurement/erection commissioning.
Sr. Trainer (Instr.) T&D. Project: PM # 6: duplex board paper machine, with BVG coating plant.
Project cost INR 920 Cr.
- BILT Graphic Paper Products Ltd Unit- Ballarpur (MS). A. Manager - Projects (Instrumentation).
2010 – 2014. Responsible for overall „Instrumentation and control‟ related project activities including Training & Development Cell (DET/GET). Project: Relocate plants Finland to Ballarpur at an investment of INR 1150 Cr. And Commissioned in July 2013. Pulp Mill of 300,000 ADT / annum ClO2 plant, Evaporator, Limekiln, Soda recovery Boiler, caustisizer, Effluent Treatment Plant ETP OVIVO France and DM/RO Plant. All plants having „state of the art‟ instrumentation and control systems.
Teaching / Training / Assessment & Content
- Preparation of content for candidates / trainees.
- Responsible for handling the class of Trainees/students.
- Proficient to teach with a high standard of a real application.
- Conducting a weekly and monthly formative assessment to check the performance and improvement of the Trainees/students.
- Summative assessments of candidates/trainer.
- Teaching with the latest technological advances.
- Prepare lesson plans and methods of assessment.
- Teaching them using various audiovisual instruments.
- Making the reports of the students.
- Maintaining the class data as per the management body.
- Coordinating with the other department members for lecture adjustments if required.
- Suggesting to the management if required in teaching or any other activities.
Industrial / Professional
Engineering / Technical / Planning & Monitoring:
- Co-ordinate with Operations for inputs required for basic and detailed engineering. Conceptual planning, engineering and implementation of integration scheme.
- Effectively lead and coordinate Projects as well as the teams including any third party/contractors and subcontractors.
- Analyze the contracts and to examine the relevant scope of work and interfaces.
- Solve critical issues attracts time sensitive environment. Updating project plans to include agreed changes.
- PID review for field instruments and controls. Participate and conduct Technical KOMs (Kick of Meetings).
- Erection installation and commissioning of all variety of field instruments, analyzers, control valves, environmental instruments, control systems, erection hardware, and Instrumentation cables etc.
- Detailed engineering for Instrumentation/automation and its revision, Review engineering documents. Discussion and Freezing of Sequence of logic, Safety interlocks, location, wiring details, hookups etc.
- Working knowledge of national/international codes and standards.
- To decide the type/quality of instruments, specifications to procure/tender. Approving the project related documents and quality inspection.
- Review of technical specs for procurement; Technical CSQ Evaluations.
- Loop Checking and Commissioning assistance DCS/PLC/SCADA and conventional/nucleonic field instruments.
- In-house Calibration Center In-charge, Calibration & Testing of instruments including control valves.
Managerial:
- Effectively lead and coordinate projects as well as the teams
- Floating enquiries to Vendor & Vendor‟s follow-up/vendor development.
- Manpower and resource planning including task assignment to project team members of the discipline.
- Subcontractor identification & evaluation. Monitor the Contractor‟s site activities, ensure the construction/installation and erection is performed in accordance with the design documents.
- Analyze the contracts and to examine the relevant scope of work and interfaces. Ø Site management/supervision, To resolve the issues during the execution stage Ø Billing measurements/verification/ Quality Audit / Safety Audit.
- Develop, train and provide a learning platform to the technicians, DETs and GETs.
- Coordinating with Procurement activities for all type of instruments, control valves, on-off valves, instruments erection hardware and DCS/PLCs/SCADA and raise BOM and CSQ.
- Material quality, quantity and flow control.
Financial:
- Budget / cost / fund flow estimation
- Participation in negotiation’s activities for overall field instruments and control systems.
- Inventory control by periodically analyzing the store stock level.
- Regular monitoring of quantity and cost aspects.
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